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Publication Date:
July 2010
ISSN:
1542-6580
DOI:
10.2202/1542-6580.2267

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New Journal at De Gruyter!

Ed. by de Lasa, Hugo / Xu, Charles

1 Issue per year

Increased IMPACT FACTOR 2011: 0.790

 

Slurry Phase Reactor Technology for DME Direct Synthesis

Hiroshi Yagi1 / Yotaro Ohno2 / Norio Inoue3 / Keiichi Okuyama4 / Seiji Aoki5

1Total Trading International S.A., hiroshi.yagi@total.com

2RenFud Corporation, yotaroohno@mtc.biglobe.ne.jp

3JFE Techno-Research Corporation, n-inoue@jfe-tec.co.jp

4JFE Engineering Corporation, okuyama-keiichi@jfe-eng.co.jp

5JFE Chemical Corporation, s-aoki@jfe-chem.com

Citation Information: International Journal of Chemical Reactor Engineering. Volume 8, Issue 1, Pages –, ISSN (Online) 1542-6580, DOI: 10.2202/1542-6580.2267, July 2010

Publication History:
Published Online:
2010-07-11

Dimethyl ether (DME) is an innovative clean fuel that can be used in various ways in many different sectors including household, transportation, power generation, etc. In order to use DME as a fuel, it must be produced in a highly efficient manner. As part of fundamental research, a new efficient catalyst and slurry phase process for DME synthesis were developed. After testing was carried out at a pilot plant (5 tons/day), the demonstration plant (100 tons/day) project was implemented from 2002 to 2006. The conversion of DME in the slurry phase reactor is dominated by W/F (W: Charged catalyst weight, F: Gas flow rate in the reactor), regardless of reactor scale (1 kg/day – 100 tons/day). The gas hold up was measured by increasing the velocity of the gas up to 40 cm/s. Within this range, gas hold up increased smoothly without any sudden change of fluid phenomena or any negative effect on the chemical reaction. There is no clear dependence of the gas hold up on the reactor diameter. The mixing diffusion coefficient in the slurry phase and the heat transfer coefficient from slurry to heat exchanger tubes were determined. Based on these data, a process simulator has been developed that predicts that commercial scale production of 3,000 tons/day can be realized by a single reactor 7m in diameter and 50m high.

Keywords: DME synthesis; slurry phase reactor; synthesis gas; feedstock; coal; biomass

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