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Publication Date:
November 2011
ISSN:
1556-3758
DOI:
10.2202/1556-3758.2314

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New Journal at De Gruyter!

International Journal of Food Engineering

International Journal of Food Engineering

Editor-in-Chief: Chen, Xiao Dong

4 Issues per year

Increased IMPACT FACTOR 2011: 0.463
5-year IMPACT FACTOR: 0.646

VolumeIssuePage

Enhanced Production of Menaquinone 7 via Solid Substrate Fermentation from Bacillus subtilis

Raja Mahanama / Aydin Berenjian / Peter Valtchev / Andrea Talbot / Ray Biffin / Hub Regtop / Fariba Dehghani / John M. Kavanagh

1The University of Sydney

1The University of Sydney

1The University of Sydney

1Agricure Scientific Organics

1Agricure Scientific Organics

1Agricure Scientific Organics

1The University of Sydney

1The University of Sydney

Citation Information: International Journal of Food Engineering. Volume 7, Issue 5, Pages –, ISSN (Online) 1556-3758, DOI: 10.2202/1556-3758.2314, November 2011

Publication History:
Published Online:
2011-11-14

Natto, the richest known source of menaquinone 7 (MK7), is traditionally produced via Solid Substrate Fermentation (SSF) by Bacillus subtilis natto on cooked soy beans. In this work we report a threefold increase in MK7 concentration through the use of a mixture of soy protein granules and nixtamalized corn grits. The effects of fermentation processing factors were investigated and optimized in laboratory scale. These factors include initial moisture content, incubation temperature, incubation time, α-amylase pretreatment and solid substrate medium. Response surface methodology (RSM) was used to develop a mathematical model to identify the optimum values of key process variables to increase MK7 concentration; the model was also validated experimentally. The polynomial model fitted the experimental data well with R2 = 0.89 and R2 (adj) = 0.83. MK7 production was increased from 57.78 ± 1.57 mg/kg to 67.01 ± 0.18 mg/kg when the strain was cultivated at optimum conditions predicted by statistical approach (70% initial moisture, 35°C, 4 days, 10 µL/g amylase and equal substrate mix) as compared to basal conditions (60% initial moisture, 40°C, 6 days, 10 µL/g amylase and equal substrate mix).

Keywords: Menaquinone 7; Solid State Fermentation (SSF); Bacillus subtilis; optimization; response surface methodology (RSM); Central Composite Face Design (CCF)

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