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Licensed Unlicensed Requires Authentication Published by De Gruyter September 11, 2021

Effects of grain size on the performance of brake linings with Al2O3 additives

  • Faruk Karaca

    Faruk Karaca, born in 1978, has professional experience in mechanics and biomechanics, biomaterials and machinability. Presently, he has a position as a lecturer (Associate Professor) and is Co-head of the Mechanical Engineering Department of the Technology Faculty at Firat University, Elazig in Turkey.

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    and İlhan Can

    İlhan Can, born in 1984, has professional experience in materials, materials processing, automotive engineering. In 2019, he received a master’s degree in Mechanical Education from the Institute of Science at Fırat University. Presently, he is a member of the school staff at the National Defense University with the rank of captain, Istanbul, Turkey.

From the journal Materials Testing

Abstract

International organizations such as the World Health Organization (WHO) and the International Labor Organization (ILO) have called for an end to the use of asbestos and its derivatives in all sectors, primarily due to the negative effects on human and environmental health. For this reason, manufacturing and use of asbestos linings are also prohibited in most developed countries. For this purpose, there are many studies in the literature on the development and research of nonasbestos linings. In the literature, topics such as material content, production, cost, braking performances and mechanical properties of composite linings are commonly encountered. With the technology in the developing world, the working conditions of vehicle elements are getting more difficult. For this reason, during braking, the amount of energy required to be damped against the unit area in the pad surfaces increases, and since the lining surface areas get smaller, the operating temperatures exceed the limits of the material components. Under these conditions, the design of the lining material content is extremely important, taking into account parameters such as load and operating conditions, in order to slow down or stop the vehicle safely. In this study, the braking performance, mechanical and tribological properties of the samples obtained from a number of production processes such as mixing, pre-shaping and pressing of the materials by altering the particle sizes (50 μm, 75 μm and 125 μm) of the filler and friction materials used together with powdered alumina (Al2O3) were investigated. The most suitable parameters were determined as lining material for the samples obtained.


Faruk Karaca Firat University, Technology Faculty, Dept. Mech Eng, Elazig, Turkey

About the authors

Faruk Karaca

Faruk Karaca, born in 1978, has professional experience in mechanics and biomechanics, biomaterials and machinability. Presently, he has a position as a lecturer (Associate Professor) and is Co-head of the Mechanical Engineering Department of the Technology Faculty at Firat University, Elazig in Turkey.

İlhan Can

İlhan Can, born in 1984, has professional experience in materials, materials processing, automotive engineering. In 2019, he received a master’s degree in Mechanical Education from the Institute of Science at Fırat University. Presently, he is a member of the school staff at the National Defense University with the rank of captain, Istanbul, Turkey.

  1. Article Note

    This study was produced from the master thesis entitled “The experimental investigation of the effect of particle size of powder materials used in brake pad over the braking performance in vehicles” conducted at Fırat University, Institute of Science and Technology Department of Mechanical Education. Faruk Karaca, owner of the concept and author of the manuscript, İlhan Can, conducted the experiments.

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Published Online: 2021-09-11
Published in Print: 2021-09-30

© 2021 Walter de Gruyter GmbH, Berlin/Boston, Germany

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