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Licensed Unlicensed Requires Authentication Published by De Gruyter November 30, 2021

Manual metal arc welding of dissimilar 30MnB5 and S 235 low alloyed steels for agricultural applications

  • Bekir Çevik

    Assoc. Prof. Dr. Bekir Çevik, born in 1983, received his BSc degree from Gazi University, Ankara, Turkey in 2006. He received his MSc degree from the Institute of Science and Technology, Gazi University, in 2009 and completed his PhD at the same university and in the same science fields in 2014. He has been working in the Department of Machinery and Metal Technologies of Düzce University in Turkey since 2010. His research interests include materials science, mainly residual stress, welding technology and weldability of metals and polymers using advanced welding processes.

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From the journal Materials Testing

Abstract

In agricultural mechanization industry, different types of materials are assembled with each other to establish agricultural machine systems. However, the necessity of joining dissimilar materials used in the same machine system may cause some problems. Joining two different materials by welding and selecting the most appropriate weld metal (electrode) for this is a very difficult problem. The increasing importance of the economic factors in today’s industry requires both the use of dissimilar materials in agricultural mechanization and the production of longer-lasting agricultural machines, thus making it necessary to use dissimilar steels in agricultural mechanization systems. Therefore, it is important to apply a welding process to dissimilar steels used in agricultural mechanization. In this study, 30MnB5/S235 steel pairs were joined by the manual metal arc welding (MMAW) method using different covered electrodes. In order to determine the mechanical properties of the welded samples, hardness, bending, and impact tests were carried out. In addition, visual inspection to the weld seams, liquid penetrant testing, and metal-lographic examinations to determine the microstructural properties were conducted. As a result of the microstructure studies, structures such as grain boundary ferrite, Widmanstätten ferrite, acicular ferrite, bainite, and martensite were determined in the weld metal and HAZs. As a result of the hardness test, the highest hardness values were determined in HAZs on the side of 30MnB5 steel. As a result of the bending test, the highest mechanical properties were obtained in the weld seams made with basic flux-cored wire. As a result of the notch impact test, the highest mechanical properties were obtained in the weld seams made with basic flux-cored wire, after the base metals.


Assoc. Prof. Dr. Bekir Çevik Department of Machinery and Metal Technologies Düzce University Düzce, 81850, Turkey

About the author

Assoc. Prof. Dr. Bekir Çevik

Assoc. Prof. Dr. Bekir Çevik, born in 1983, received his BSc degree from Gazi University, Ankara, Turkey in 2006. He received his MSc degree from the Institute of Science and Technology, Gazi University, in 2009 and completed his PhD at the same university and in the same science fields in 2014. He has been working in the Department of Machinery and Metal Technologies of Düzce University in Turkey since 2010. His research interests include materials science, mainly residual stress, welding technology and weldability of metals and polymers using advanced welding processes.

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Published Online: 2021-11-30

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