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BY 4.0 license Open Access Published by De Gruyter Open Access April 13, 2022

Present status and prospects of value addition industry for agricultural produce – A review

  • Alaa Al Hinai , Hemantha Jayasuriya , Pankaj B. Pathare EMAIL logo and Talal Al Shukaili
From the journal Open Agriculture

Abstract

Postharvest losses contribute to food shortages and ongoing food insecurity. Value addition in each aspect of agricultural produce creates more quality and adequate demand for the products. However, the growing market demand for quality and consistency in supply requires resources and necessary technical skills. There is a poor linkage between Research and Development institutions and the agro-value addition industry. Shortage of postharvest and value addition technical specialists and inefficient knowledge transfer from research stations to extension services are some constraints for needed outreach activities. Effective extension and training play a vital role in building capacity along the value chain by encouraging proper postharvest activities. In this article, the current postharvest value addition challenges are discussed with a specific focus on Oman. Furthermore, the strategies to be undertaken to enhance value addition processing and the need for increased institutional capacity building and technology transfer to achieve sustainability are discussed. It was recommended that targeted involvement be aimed at for better support for agricultural value addition in Oman.

1 Introduction

Globally, food production is continued to be lost and wasted. Annually, Food and Agriculture Organization (FAO) estimated about 14% of food losses before reaching the markets which is valued at $400 billion [1]. To meet the global food challenge, it is necessary to consider postharvest losses [2]. Achieving food security in any country is affected by many factors, most notably the loss of postharvest food, which annually leads to instability in the lives of millions of smallholder farm families. The world is also witnessing an increase in the population, which may reach 9.7 billion in 2050 [3], that creates great concerns in achieving food security and requires not only increasing agricultural production but also looking at other more effective and sustainable solutions that will maintain food production systems and reduce postharvest losses [2].

There are many reasons for postharvest food loss, most notably agricultural pests, mold, natural shrinkage like moisture loss, and climate [4]. The problems resulting from postharvest losses vary specifically with different crops, practices, climate, trade, and economics [5]. Therefore, one of the important ways to improve food security is to reduce losses [6]. Addressing postharvest losses may not require a massive investment, but it will lead to high returns if it is compared with increase in the field production to meet food demands [5]. To compensate the losses, minimizing postharvest losses of already produced food is required for more sustainability than increasing the production [7] which lead to contest the hunger and poverty, and raise the standard of living and food security [6].

In the past years, the world was looking at reducing agricultural poverty, especially in rural areas, by focusing on two important aspects: trade liberalization and expansion and increase in technology-based activities [8]. Agricultural techniques are one of the most promising means of reducing postharvest losses, which have proven successful in various fields. Some studies indicate that technology transfer and improved storage structure can play an important role in improving the production, reducing the postharvest losses, and increasing the farms’ income which can achieve the sustainability and food security [5].

The technology transfer is linked with the capacity building and knowledge development of the workers to contribute in postharvest loss reduction and thus increase the productivity. Capacity building is needed to enhance the use of postharvest agricultural techniques by traditional or modern methods and raise the awareness of farmers to contribute in production of value-added products from stored and surplus raw materials, increase the human consumption period, and preserve the products from pests and fungi [9].

One-third of total food production worldwide is disposed of as losses and waste, which are associated with about a quarter of agricultural land, water, and fertilizers used in crop production. Efforts to reduce food loss and waste have recently received significant attention for their contribution to enhancing food security and environmental sustainability [10]. Furthermore, demand for value-added agricultural produce is increasing due to income growth and increasing urbanization. Recently, there was plenty of attention towards increasing the availability of food and the expansion and diversification of agricultural products [10]. This can be achieved by adding value to agricultural products and minimizing the postharvest losses which play an important role in improving the viability, profitability, and sustainability of agricultural products [11]. Therefore, the purpose of this article is to study and review how the value-addition processes are applied to agricultural products and the institutional capacity building and technology transfer would improve food availability and sustainability.

2 Importance of value addition

Value addition is defined as an activity that agricultural producers may utilize to produce a new commodity by changing its present place, time, and from one set of characteristics to other characteristics that are more preferred in the marketplace to obtain higher returns [12]. Value addition is key to offsetting the poor positioning of any agricultural product in the market, building up the quality and branding, improving income, and increasing employment [13]. It is aimed to increase the year around availability and shelf-life of the commodity, improve off-farm employment opportunities, enhance the technology transfer and capacity building needs of the workers, increase the trade and economy of the country, and get a pathway out of the poverty [14,15].

The value addition is determined by calculating the difference between the raw product’s value, cost, and other inputs and comparing it with the returns of the value-added products [16]. It is important to determine the agricultural products that can be value-added which can support the market and enhance the income of the agricultural producers. In addition, there is a need to build up the technology and skills needed (technology transfer and capacity building) for product innovations [15].

On-farm value addition activity offers an alternative for diversification and rural development in the event of increasingly deregulated agricultural markets [17]. In response to the global progress in agricultural production, many farmers have turned to participate in the value-added activities of agricultural crops to ensure their survival in the intense competition in the global markets [12]. There are many examples worldwide as shown in Table 1 to study the successful outcome of the value addition process.

Table 1

Success stories of value addition

Country Product Value-added product Outcome Reference
Indonesia Banana Flour
  • Simple techniques used

  • Longer shelf-life

  • Higher value-added

  • Easy to store, package, and transport

  • Better business opportunities

[18,19]
Cocoa bean Chocolate bar, chocolate beverage, cocoa powder and chocolate candy
  • The chocolate bar is the top product to be developed that reached 1.88 $/kg of cocoa beans compared to cocoa powder, chocolate beverage, chocolate candy, and some other products

[16]
India Malta orange Juice
  • Branding for the product

  • Improved productivity

  • New technology adoption

  • Development of the capacity of farmers and enterprises

  • Improved employment opportunities and farmer’s income

[13]
Amla fruit Candy, pickles, and juice concentrate
  • 200 person-days of employment

  • Total revenue = 700 $/season (3 months a year)

[13]
Green chilli Pickles
  • 100 person-days of employment

  • Total revenue = 280 $/season (4 months a year)

[13]
Tulsi (holy basil) Tea and dry leaves
  • 300 person-days of employment

  • Total revenue = 700 $/2 seasons (6 months a year)

[13]
Rhododendron Juice and juice concentrate
  • 100 person-days of employment

  • Total revenue = 835 $/season (2 months a year)

[13]
Mango Pickles
  • 80 person-days of employment

  • Total revenue = 560 $/season (3 months a year)

[13]

On the other hand, there are contrary reports from throughout the world on how the poorly handled postharvest systems result in an increase in postharvest losses and a decrease in farm net income. Table 2 shows the outcomes of various products (without value addition) in different countries that are affected by postharvest losses.

Table 2

Postharvest food losses (without using value addition)

Country Product Outcome/reason/challenges Reference
Arabian Peninsula Date
  • Tons of waste that are discarded daily like date seeds in date processing industries

  • Environmental problems

[20]
  • High cost of production

  • Lack of use of high-quality dates

  • Poor marketing

  • Increase in postharvest losses (30% of the production)

  • Lack of benefits from scientific expertise and modern techniques

  • Increase in the number of outbreaks of diseases

[21]
Central Africa Banana
  • Poor position in the value chain

  • Facing agricultural constraints due to fluctuating prices

  • Weakness in mass marketing and access to the local market

[22]
Ethiopia Fruits and vegetables
  • Affected by postharvest losses because of:

  1. Lack of awareness

  2. Poor postharvest handling system

  3. Lack of market access

  4. Weak water supply

  • Postharvest losses of potato: 30–50 qt/ha

  • Postharvest losses of other vegetables: 0.25–5 qt/ha

[23]
Tomato
  • Postharvest losses at the stage of collecting wholesale and retail.

  • 76% of the producers and more than 60% of the traders encountered physical postharvest losses.

  • Capacity building and technology transfer are very weak at different stages from postharvest to marketing.

[24]
India Tomato
  • Facing challenges in exporting tomatoes because of the removal of quantitative restrictions in vegetable import

  • Need to enhance production, exportation, and competitiveness by improving the technology used, capacity building, and attaining government support

  • Poor technology adoption

[25]
Uganda Banana
  • Only 5% of the total banana production is exported

  • 14.9% of bananas used for cooking are affected by postharvest losses

  • million ton/year loss of physical and economic losses

  • 21.3 kg of food losses from farmer to consumer

[26]

Value addition plays an important role in overcoming the postharvest losses [27]. It has significant implications on the farmers, suppliers, processors, distributors, and retailers who target to improve the growth rates, the market share, the customer satisfaction, and the sustainability issues in the business plans [28].

3 Importance of technology transfer and capacity building for value addition

Technology transfer refers to transferring scientific methods of production from one enterprise, institution, or country to another among more people and places [29]. It involves linking research and small-scale producers and marketers. Inadequate technological knowledge and lack of awareness about value addition are the main constraints faced by the farming community.

In agriculture, technology transfer is defined as the quick transfer of technology from the circuits of knowledge to the producers like industry and users like farmers [30].

The aim of technology transfer to the producer or user is to enhance production and reduce the institutional gaps, barriers, and mismatching between them [31]. Reliance on modern technology in agriculture is important for production improvement, providing welfare to farmers, poverty reduction, food security, and rural development [32,33,34]. Improvement in agricultural production can be accelerated if new transfer technologies are used [35].

Short-term technology transfers: some agricultural techniques need to be available for every production period like seeds, pesticides, fertilizers, packaging, and storage because they are repeated and the benefits are assessed every year [36]. Long-term technology transfers: techniques need to be produced after short-term techniques such as training farmers and workers in general, tools used in agriculture, tracking systems, and others. Short-term technologies are easier to transfer than the long-term technologies [36]. Technology transfer is linked with agricultural sustainability because the aim is to use these technologies to buildup the agro-ecosystems and farm-households which help to enhance their performance [37].

The technological requirement for farm levels have shifted dramatically from traditional ones to those of technologies like value addition of the agricultural products. The need of technology transfers for value addition is increased in farm levels to contribute in improving the production of agricultural products and decreasing the land use which can also contribute to other processes of agricultural products such as sorting, packaging, branding, storing, etc. [38]. Table 3 shows how technology transfer enhances the production of different agricultural products in different countries.

Table 3

Selected examples of benefits of technology transfer on different agricultural products in different countries

Country Product Outcome of the study Reference
China Rice
  • Fields reduced from 35 to 33 million hectares from 1979 to 1990

  • Production increased from 140 to 188 million tons

[39]
India Wheat
  • Production increased from 11 to 54.5 million tons from 1961to 1991

  • Area utilized increased from 12.9 to 24 million hectares in the same period

Different Asian countries Wheat, rice, maize, roots and tubers, potato, pulses, and sugarcane
  • Production increased by 2–3 times from 1961 to 1993

Ghana Rice
  • Enhanced seed quality and fertilizer utilization for more than 12,600 farms

  • Increased production from 16,841 to 28,663 metric tons within 2 years

  • Increasing household income

[40]
Malaysia Vegetables
  • New varieties of vegetable crops

  • From 2010 to 2015, production reached 1.03 million tons (increased by 58%)

  • A decrease in the area of agricultural land used from 39,300 to 38,400 ha

[41]

3.1 Capacity building for value addition

Capacity building is defined as training people to do specific work to build up knowledge about a particular working area. It also means improving and strengthening the producer, users, and the institution’s resources [42]. In the scientific approach, capacity building is recognized as the required resource to convert the scientific research of individuals or institutions into successful innovation [43]. In agricultural postharvest technology, capacity building is the tool to enhance the ability to produce technical skills, research material, and implement them all into agricultural activities practically. Technology transfer and capacity building are linked together; therefore, if the country needs to introduce particular technology, it is better to develop its capacity [43].

The objectives of capacity building are: to produce sustainable exchange between the individual and nation, raise the ability of self-preservation of the people, to help in recognizing and solving the problems by using internal and external resources, and improve the agricultural practices of the community [44]. Capacity building contributes to reach an empowered level, changes in worker’s lives, the build-up of a personal approach with public action, dealing with the challenge of poverty, and eliminates injustice and discrimination in any working area. In general, this can all lead to the transformation of both the lives and societies of the individuals [45]. Capacity building efforts undertaken in postharvest technology must be more comprehensive and include technical knowledge on handling practices and research skills [7].

Capacity building contributes to improve the value addition of the products [46]. Table 4 shows how capacity building that needs technology transfer is important to improve agricultural production and add value to these products.

Table 4

The benefit of capacity building in improving the agricultural production in different countries

Country Product Outcome/benefits Reference
India Malta orange
  • 189 out of 200 farmers had no knowledge about the process of value addition

  • 95% of farmers got more skills and abilities in processing value addition products

  • 9 women farmer interest groups (total of 306 members) contributed to production (outmigration of men)

[13]
Ghana Rice
  • 4,093 women farmers contributed to this project, in which about 32.4% of the farmers participating in this project

[40]
Malaysia Vegetable production
  • Trained farmers or entrepreneurs in handling technology transfer

  • Technology transfer (agricultural machines, developing a new variety of crops, and others)

  • Agricultural machines were not expensive, easy to teach, and learn, suitable for the small farms processing, environmentally friendly, and easy to maintain

[41]
Nigeria Banana
  • Several campaigns and training programs for the residents to introduce the concept of cooking banana as a value-added product

  • More training programs for stronger education and better social skills of residents

[47]

To achieve a sustainable development, countries must improve the capacity building of people to exchange technology and knowledge, which will help to develop technology transfer and dissemination such as modern and innovative technologies [48]. Capacity building in postharvest research is an obvious need. It can be achieved via internships, faculty exchanges, human resource development for staff in the university laboratories and research centers, laboratory upgrades, improved access to web‐based information, and mentoring [7].

4 Current status of agricultural industry in Oman

Agriculture in Omani history has represented the first source of livelihood. It is considered one of the most important productive sectors in which the contribution to the GDP reached up to 224.1 million OMR in 2014 that grew about 3.2% per year from 2011 to 2014 [49]. The strength, weaknesses, opportunities, and threats (SWOT) of agriculture in Oman are determined [50] by 2040 vision in Table 5.

Table 5

A brief SWOT matrix on Agriculture in Oman [50]

Strength Opportunities Weaknesses and threats
An abundance of natural resources, natural environment, and rich agrobiodiversity The regional market for high-value agricultural product Climate change, water depletion, and soil salinization
Cultural and historical heritage: rural tourism and ecotourism industry Optimal geographical position Depend on unskilled labor: poor postharvest, value addition, and marketing
Global/richest market (branding and product differentiation) Poor institutional coordination among different stakeholders

Table 6 shows that dates, tomato, cucumber, and melons are the most cultivated crops in the sultanate and their production increased from 2013 to 2019. This could be an indication that the demand for vegetables and fruits will be increasing in the future in the Sultanate. As Oman is an arid region located in the eastern part of the Arabian Peninsula, where temperatures can exceed 50°C in the summer, unfavorable environmental conditions result in high postharvest food losses. Al-Lawati reported that average postharvest losses after harvesting time and during marketing were 28 and 30% for fruits and vegetables, respectively [52].

Table 6

Production of fruits and vegetables during 2013–2019 [51]

Crop Production (ton) Change (%)
2013 2019
Fruit crops
 Dates 308,400 372,572 20.81
 Lemons and limes 6,250 7,189 15.02
 Mangoes, mangosteens, and guavas 12,969 16,006 23.42
 Papayas 5,708 5,830 2.14
 Melons (inc. cantaloupes) 16,980 33,813 99.13
Vegetable crops
 Tomatoes 74,790 201,293 169.14
 Cucumbers and gherkins 44,328 73,983 66.90
 Eggplants 12,320 32,539 164.12
 Pumpkins, squash, and gourds 2,888 10,565 265.82
 Okra 4,384 16,843 284.19

4.1 Towards sustainable development

The Ministry of Agriculture and Fisheries in 2011 [53] reported several programs for improving the agricultural production towards sustainable development. The plans of the Ministry are focused on capacity building of new Omani graduates involved with new agricultural activities to contribute in the development of agricultural research in the following areas:

  • Increasing productivity per unit area using modern scientific methods and research;

  • Researching diversified crops, vegetables, and fruits by way of introducing new varieties and new technologies in agriculture;

  • Studying the impact of agricultural practices on production and quality of crop produce;

  • Evaluation and preservation of agricultural products, especially dates.

On the other hand, there are some challenges that impact a farmer’s decision in growing different agricultural products and hinder the achievement of the agricultural sustainability and they are: price fluctuation, lack of demand in local markets, long-term contracts with wholesalers and markets, and the priority to cultivate tomato, onion, and melon in vegetables and dates and banana in fruits. Table 7 shows the actions proposed and remarks on the efforts to strengthen the supply chain of vegetables and fruits [52].

Table 7

The proposed actions to strengthen the supply chain of vegetables and fruits [52]

Action proposed Remarks
Infrastructure in the state markets
  • Available in 50% of the state markets in Oman for the sale of fresh vegetables and fruits

  • Needs future improvement

  • The infrastructure for sorting and grading, including packing centers

  • Cold stores

  • Campaigns for the sale of fertilizers, seeds, chemicals, packaging materials, and others

  • Electronic boards (to display prices prevailing in central markets, such as Al-Mawaleh market and other major markets in the Sultanate)

Development of collection and classification centers
  • Construction of collection and sorting centers helps reduce postharvest loss and facilitates collecting and transferring large quantities

Training in the development of entrepreneurship
  • Provide training in the development of entrepreneurship for members of cooperates who are literate in the use and management of funds, net cash income, net profit, risk analysis, knowledge, and market management skills

Support plastic boxes
  • Plastic boxes are safe and economical means of packaging. They are used for sale in local markets

  • In some countries, recoverable plastic funds account for about 60% of the movement of perishable crops such as vegetables and fruits throughout the country

Postharvest management training
  • In Oman, there is a loss of about 22% in vegetables and fruits in the pre- and postharvest

  • Reducing these losses is the optimal solution economically rather than increasing production

Establishment of an agricultural information center
  • Because vegetables and fruits are inherently perishable, their prices are highly volatile in domestic and export markets

  • Researchers developed new varieties, inputs, and techniques

5 Potentials of value addition industry in Oman

It is apparent that there is an increase in agricultural production in 2019 as compared to previous years and the date palm occupies first in both area and production. Oman is the eighth highest date producing country in the world with more than seven million trees and over 200 varieties [51,54]. Table 8 shows the potential of date that may reach a sustainable level [53,55].

Table 8

Potential of date in achieving sustainability level [53,55]

Product Date
Features/categories
Current status
  • Most of the product is directly marketed as the raw product (local market and export)

  • Manufactured and processed as powder, biscuits, syrup

Technology used/methods
  • Cultivation in an open field

    1. Preparing the land for the cultivation manually or mechanically by using specific machinery

    2. Using organic and chemical fertilizers

    3. Using agricultural chemical pesticides (insecticides and fungicides)

    4. Using irrigation systems (immersion and fountain)

    5. Using a certain mechanical machine for the harvesting process

Canning/packaging
  • Different packaging materials:

    1. Carton boxes, plastic boxes, and plastic bags: Fresh products

    2. Jars: powder and syrup

Market
  • Percentage of marketing agricultural products in general:

    1. The retailer comes and takes the products:14.7%

    2. The farmer takes it to the retailer: 5.8%

    3. The wholesaler comes and takes them to the market: 22.7%

    4. The farmer takes the products to the market: 27.8%

    5. No marketing: 34.1%

  • The cost of combination and marketing in open field = 105.5 OMR/Fadden

  • Selling price = 310.3 OMR/ton

Net return = 348.5 OMR/Feddan

5.1 Date fruits: potential solution towards sustainability

  • Using bioprocessing technologies: treatment of the waste of date palm products like seeds in date processing industries to produce coffee or animal feeds [20];

  • All the parts of the date palm trees are useful for producing furniture, baskets, and others which may help to improve the date’s economic value for the oases inhabitants [56];

  • Producing organic dates to improve the quality of dates and increase the resistance to pests and diseases [56];

  • There is a need to increase the efficiency of the date trees to resist the diseases or other environmental factors [21];

  • Cultivating more popular and useful varieties like the Ajwa date that is rich in nutrients and minerals for the treatment of diseases [57].

Among other fruits and vegetable crops, tomato, herb products, banana, mango, lime, onions, sweet potato, cucumber, tomato, carrot, and watermelons are prominently cultivated in Oman and are all conserved for future utilization by the farmers.

5.2 Limitations and challenges associated with value addition

  • Water scarcity along with saline soils, which affects agricultural production [58] and thus may affect the quality of the value-added product;

  • Insufficient awareness to deal with postharvest losses;

  • Increase in foreign labor that may affect production efficiency of the value-added products (unskilled labor);

  • Considering the farm’s income as secondary income (not main income) so they are more concerned with their primary jobs and devote themselves to their farms only in their free time [50];

  • The farm owners focusing on the primary job more than the farm and treating farm revenue as a secondary source of income (rather than a primary source of income) which may affect the farm production of value-added products;

  • Lack of links between farm owners and investors to improve the value addition production;

  • Lack of technology transfer used to improve the value addition production;

  • Lack of awareness in knowing the efficiency of the value addition that may increase production;

  • Lack of benefit from scientific expertise and modern techniques in the production of value-added date products (technology transfer) [21];

  • Lack of workshops and educational programs that develop farmers’ skills (capacity building);

  • Weakness in marketing and in making a wide and well-known brands in the world for many agricultural products, such as dates [21];

  • High production cost, with many losses of dates and outbreak of diseases [21].

5.3 Suggested solutions

  • Need to increase the efficiency and skills of farmers in increasing the production while reducing postharvest losses;

  • Improving the technology transfer at farm level to increase the production of the value-added products;

  • Educational workshops for farmers, organized by the Ministry of Agriculture or any competent investment entity, to develop farmers’ competence in many agricultural activities;

  • Using the postharvest crop losses for value addition process;

  • Deep consideration of the concept of the added value of crops will raise farm production and expand its income. Depending on it, technology is transferred and farmers’ capacities are built so that the concept of added value is applied correctly by following international standards [59].

6 Conclusions

  • Nowadays, there is an interest in reducing postharvest losses and finding solutions to increase the income of many farms, combat hunger and poverty, and raise the standard of living and food security.

  • It can be done by using both technology transfer and capacity building that help introduce the value addition concept of agricultural products to increase the production, create a new product, and improve the postharvest treatments that contribute to agricultural sustainability.

  • Value-addition aims to increase the availability of the commodity, provide off-farm employment opportunities, enhance capacity building, increase trade, and get a pathway out of poverty.

  • In Oman, agriculture faced many weaknesses and challenges in postharvest, value addition, and marketing because of poor technology transfer and capacity building of laborers where most of them are unskilled.

  • Oman has many cultivated crops that reach a sustainable level, like dates, bananas, tomatoes, cucumber, etc.

  • On the other hand, many postharvest losses happened after the harvesting time and during marketing.

  • Adding value to agricultural products can enhance the quality and quantity of the final product and improve packaging and branding.

  • Adding value is the key to improving the income of many farms in Oman and making the country well-known among different global markets, which will consequently positively impact the country’s economy and GDP.

  • Many of these developments related to value addition, technology transfer, or capacity building aiming at food security and sustainability have been expected to be implemented in Oman’s 20-year holistic development plan of Oman Vision 2040 [60].



Acknowledgments

This project would not be possible without the support of the Sultan Qaboos University, which provided the full scholarship, research funds and facilities for the first author.

  1. Funding information: The authors state no funding involved.

  2. Conflict of interest: Pankaj B Pathare, who is the co-author of this article, is a current Editorial Board member. This fact did not affect the peer-review process.

  3. Data availability statement: Data sharing is not applicable to this article as no datasets were generated or analyzed during the current study.

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Received: 2021-08-16
Revised: 2022-03-13
Accepted: 2022-03-22
Published Online: 2022-04-13

© 2022 Alaa Al Hinai et al., published by De Gruyter

This work is licensed under the Creative Commons Attribution 4.0 International License.

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