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Health indication of electric motors using a hybrid modeling approach

Zustandsüberwachung von Elektromotoren mittels eines hybriden Modellierungsansatzes
  • Christoph Bergs

    Christoph Bergs started in October 2016 as an external PhD student at the Institute of Industrial Information Technology of the Karlsruhe Institute of Technology and at Siemens AG. His research interests lie in the field of automation, modeling and simulation of dynamic systems with a special focus on their industrial application.

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    , Mohamed Khalil

    Mohamed Khalil started in February 2017 as an external PhD student at the Chair of Structural Analysis at TUM. His research is focused on incorporating simulation models in predictive maintenance activities, and in enhancing AI models.

    , Marcel Hildebrandt

    Marcel Hildebrandt started as PhD student at Siemens AG and LMU in April 2017. His research is focused on machine learning with graph-structured data and industrial applications of AI.

    , Michael Heizmann

    Michael Heizmann is professor at the Institute of Industrial Information Technology at the Karlsruhe Institute of Technology. His research areas include machine vision, image processing, image and information fusion, measurement technology and their applications in industry.

    , Roland Wüchner

    Roland Wüchner is deputy head at the Chair of Structural Analysis at TUM. His main research is dedicated to finite element methods in non-linear structural mechanics, isogeometric analysis, wind engineering, coupled systems and fluid-structure interaction.

    , Kai-Uwe Bletzinger

    Kai-Uwe Bletzinger is the professor at the Chair of Structural Analysis at TUM. His research focus includes structural and CFD optimization, coupled simulation problems, computational wind engineering, computational mechanics for shells and membranes.

    and Volker Tresp

    Volker Tresp is professor in informatics at the LMU and Distinguished Research Scientist at Siemens AG. His current research interests focus on Statistical Relational Learning, which combines machine learning with relational data models and first-order logic and enables machine learning in knowledge bases.

From the journal tm - Technisches Messen

Abstract

Health assessment of electric motors is a research topic of high relevance in the area of structural mechanics. In the early days, the health state of an electric motor was mainly determined by empirical knowledge. But this paradigm is shifting to advanced methods of predicting the health of single components of an electric motor using its physical simulation models from the design phase. However, the process of creating the models to become usable during operation is laborious and in many cases no simulation or even 3D-CAD models from the design phase are available. This article focuses on a combination of a physics-based and data-driven estimation of the motor health, especially for motors where no information from the design phase is available. In particular, the advancements of the development of the hybrid fusion method moSAIc are presented. moSAIc allows to transfer the knowledge inherent in physical degradation models of motors to unknown derivatives. The experiments show that the accuracy and robustness of moSAIc is significantly better compared to results of earlier stages.

Zusammenfassung

Die Zustandsschätzung von Elektromotoren ist ein aktuell sehr relevantes Forschungsthema im Bereich der Strukturmechanik. Zur Zeit wird der mechanische Zustand eines Elektormotors hauptsächlich durch empirisches Wissen aus Normen oder von Experten bestimmt. Dieses Paradigma verschiebt sich aktuell zu fortgeschrittenen Methoden, die in der Lage sind, den Zustand einzelner Komponenten des Motors durch physikalische Simulationsmodelle aus der Entwurfsphase in Kombination mit Messungen zu bestimmen. Ein Simulationsmodell aus der Entwurfsphase betriebsparallel einsetzbar zu machen, erfordert sehr viel Aufwand, da teilweise keine Simulations- oder 3D-CAD-Modelle zur Verfügung stehen oder mathematische Ordnungsreduktionen notwendig sind. Dieser Artikel beschäftigt sich mit einer Kombination von physikalisch-basierten und datengetriebenen Methoden zur Zustandsschätzung von Elektromotoren, insbesondere für Motoren von denen keine Informationen aus der Entwurfsphase verfügbar sind. Speziell wird in dem Artikel der Fortschritt der hybriden Fusionsmethode moSAIc präsentiert, welche es erlaubt, Wissen aus bekannten physikalischen Degradationsmodellen auf unbekannte Motorderivate zu übertragen. Die Experimente veranschaulichen, dass die Genauigkeit und Robustheit von moSAIc signifikant besser ist im Vergleich zu vorherigen Ergebnissen.

About the authors

Christoph Bergs

Christoph Bergs started in October 2016 as an external PhD student at the Institute of Industrial Information Technology of the Karlsruhe Institute of Technology and at Siemens AG. His research interests lie in the field of automation, modeling and simulation of dynamic systems with a special focus on their industrial application.

Mohamed Khalil

Mohamed Khalil started in February 2017 as an external PhD student at the Chair of Structural Analysis at TUM. His research is focused on incorporating simulation models in predictive maintenance activities, and in enhancing AI models.

Marcel Hildebrandt

Marcel Hildebrandt started as PhD student at Siemens AG and LMU in April 2017. His research is focused on machine learning with graph-structured data and industrial applications of AI.

Michael Heizmann

Michael Heizmann is professor at the Institute of Industrial Information Technology at the Karlsruhe Institute of Technology. His research areas include machine vision, image processing, image and information fusion, measurement technology and their applications in industry.

Roland Wüchner

Roland Wüchner is deputy head at the Chair of Structural Analysis at TUM. His main research is dedicated to finite element methods in non-linear structural mechanics, isogeometric analysis, wind engineering, coupled systems and fluid-structure interaction.

Kai-Uwe Bletzinger

Kai-Uwe Bletzinger is the professor at the Chair of Structural Analysis at TUM. His research focus includes structural and CFD optimization, coupled simulation problems, computational wind engineering, computational mechanics for shells and membranes.

Volker Tresp

Volker Tresp is professor in informatics at the LMU and Distinguished Research Scientist at Siemens AG. His current research interests focus on Statistical Relational Learning, which combines machine learning with relational data models and first-order logic and enables machine learning in knowledge bases.

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Received: 2019-05-30
Accepted: 2019-08-12
Published Online: 2019-09-05
Published in Print: 2019-11-26

© 2019 Walter de Gruyter GmbH, Berlin/Boston

Downloaded on 6.12.2023 from https://www.degruyter.com/document/doi/10.1515/teme-2019-0082/pdf
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