Abstract
In this study, the resistance spot weldability of DP450 steel and aluminum alloys (AA1050, AA6061 and AA7075) was investigated and the interfacial characteristics of fracture zones was examined via microanalysis, scanning electron microscopy and energy dispersive spectroscopy (EDX). In addition, tensile shear load tests and hardness tests were performed to determine the mechanical properties and fracture behavior of welded joints. These results suggest that the tensile shear strength of the DP450/AA1050 and DP450/AA7075 joints was not affected by the reaction layer formed at the welding interface. This indicates that the spot weldability of DP450/AA6061 is better than DP450/AA1050 and DP450/AA7075 Al alloys.
Kurzfassung
In der diesem Beitrag zugrunde liegenden Studie wurde die Schweißbarkeit eines DP450 Stahls und Aluminiumlegierungen (AA1050, AA6061 and AA7075) bezüglich des Widerstandspunktschweißens untersucht und die Grenzflächencharakteristika der Bruchflächenzonen mittels Mikroanalyse, Rasterelektronenmikroskopie und energiedispersiver Spektroskopie (EDX) untersucht. Zusätzlich wurden Zugscherversuche und Härtemessungen durchgeführt, um die mechanischen Eigenschaften und das Bruchverhalten der geschweißten Verbindungen zu bestimmen. Die Ergebnisse weisen darauf hin, dass die Zugscherfestigkeit der Verbindungen DP450/AA1050 und DP450/AA7075 nicht durch die Reaktionsschicht an der Schweißnahtgrenzfläche beeinflusst wurde. Dies zeigt, dass die Widerstandspunkt-Schweißbarkeit der Verbindung DP450/AA6061 besser als die der Verbindungen DP450/AA1050 und DP450/AA7075 ist.
References
1 U.Dilthey: Multimaterial car body design: Challenge for welding and joining, Science and Technology of Welding and Joining11 (2006), pp. 135–14210.1179/174329306X85967Search in Google Scholar
2 R.Qiua, H.Shia, K.Zhanga, Y.Tua, C.Iwamotoc, S.Satonakac: Interfacial characterization of joint between mild steel and aluminum alloy welded by resistance spot welding, Material Characterization61 (2009), pp. 684–68810.1016/j.matchar.2010.03.015Search in Google Scholar
3 R.Qiu, C.Iwamoto, S.Satonaka: Interfacial microstructure and strength of steel/aluminum alloy joints welded by resistance spot welding with cover plate, Journal of Materials Processing Technology209 (2009), pp. 4186–419310.1016/j.jmatprotec.2008.11.003Search in Google Scholar
4 F.Hayat: Effect of aging treatment on the microstructure and mechanical properties of the similar and dissimilar 6061-T6/7075-T651 RSW joints, Materials Science & Engineering A556 (2012), pp. 834–84310.1016/j.msea.2012.07.077Search in Google Scholar
5 C.Dharmendraa, K. P.Raoa, J.Wilden, S.Reich: Study on laser welding-brazing of zinc coated steel to aluminium alloy with a zinc based filler, Materials Science and Engineering A528 (2011), pp. 1497–150310.1016/j.msea.2010.10.050Search in Google Scholar
6 W. S.Miller: Recent development in aluminium alloys for the automotive industry, Materials Science and Engineering A280 (2000), pp. 37–4910.1016/S0921-5093(99)00653-XSearch in Google Scholar
7 H.Demir, S.Gündüz: The effects of aging on machinability of 6061 aluminium alloy, Materials and Design30 (2009), pp. 1480–148310.1016/j.matdes.2008.08.007Search in Google Scholar
8 M. I.Khan, M. L.Kuntz, Y.Zhou: Effects of weld microstructure on static and impact performance of resistance spot welded joints in advanced high strength steels3 (2008), pp. 294–30410.1179/174329308X271733Search in Google Scholar
9 L. P.Troeger, E. A.Starke: Microstructural and mechanical characterization of a superplastic 6xxx aluminum alloy, Materials Science and Engineering A277 (2000), pp. 102–11310.1016/S0921-5093(99)00543-2Search in Google Scholar
10 R.Qiu, C.Iwamoto, S.Satonaka: The influence of reaction layer on the strength of aluminium/steel joint welded by resistance spot welding, Material Characterization60 (2009), pp. 156–15910.1016/j.matchar.2008.07.005Search in Google Scholar
11 http://www.matweb.com/search/QuickText.aspx?SearchText=aluminum> (20/05/2013)Search in Google Scholar
12 S.Bozzia, A. L.Helbert-Ettera, T.Baudin, B.Criquic, J. G.Kerbiguet: Intermetallic compounds in Al 6016/IF-steel friction stir spot welds, Materials Science and Engineering A527 (2010), pp. 4505–450910.1016/j.msea.2010.03.097Search in Google Scholar
13 F.Hayat: The effects of the welding current on heat input, nugget geometry, and the mechanical and fractural properties of resistance spot welding on Mg/Al dissimilar materials, Materials and Design32 (2010), pp. 2476–248410.1016/j.matdes.2010.11.015Search in Google Scholar
14 R. S.Florea, D. J.Bammann, A.Yeldell, K. N.Solanki, Y.Hammi: Welding parameters influence on fatigue life and microstructure in resistance spot welding of 6061-T6 aluminum alloy, Materials and Design45 (2013), pp. 456–46510.1016/j.matdes.2012.08.053Search in Google Scholar
15 M.Pouranvari: Susceptibility to interfacial failure mode in similar and dissimilar resistance spot welds of DP600 dual phase steel and low carbon steel during cross-tension and tensile-shear loading conditions, Materials Science and Engineering A546 (2012), pp. 129–13810.1016/j.msea.2012.03.040Search in Google Scholar
16 Y.Zhang, Z.Luo, Y.Li, Z. M.Liu, Z. Y.Huang: Microstructure characterization and tensile properties of Mg/Al dissimilar joints manufactured by thermo-compensated resistance spot welding with Zn interlayer, Materials & Design75 (2015), pp. 166–17310.1016/j.matdes.2015.03.030Search in Google Scholar
17 F.Hayat: Resistance spot weldability of dissimilar materials: BH180-AISI304L steels and BH180-IF7123 steels, Journal of Material Science and Technology27 (2011), pp. 1047–105810.1016/S1005-0302(11)60185-0Search in Google Scholar
18 K.Iwasaki, S.Ohkawa, M.Uo, T.Akasaka, F.Watari: Laser welding of titanium and dental precious alloys45 (2004), pp. 1140–114610.1038/sj.bdj.4800942Search in Google Scholar PubMed
19 L.Xu, F.Barlat, M. G.Lee: Microstructure and mechanical properties of weld-bonded and resistance spot welded magnesium-to-steel dissimilar joints, Materials Science and Engineering A537 (2012), pp. 11–2410.1016/j.msea.2011.12.096Search in Google Scholar
20 L. M.Zhao, Z. D.Zhang: Effect of Zn alloy interlayer on interface microstructure and strength of diffusion-bonded Mg-Al joints, Scripta Materialia58 (2008), pp. 283–28610.1016/j.scriptamat.2007.10.006Search in Google Scholar
© 2016, Carl Hanser Verlag, München