Abstract
This study proposed a processing technology using a multi-axis magnetic roller for micro-structure transfer embossing development. First, dynamics deduction and ANSYS numerical simulation were used to explore the impact of the upper axis on the medium and lower axis, under the conditions of different parameters. This study also-developed and established a multi-axis magnetic roller micro-structure transfer embossing system for analysis, simulation, and discussion, on the technological characteristics of the multi-axis auxiliary roller embossing replication and transfer embossing processing technology. By taking advantage of the feature of the uniform contact pressing of the magnetic roller during the roller embossing process, coupled with the coordinated force application of the three axis rollers, this study attempted to achieve complete, uniform transfer embossing and replication of the micro-structure during the roller embossing process. The results of multi-axis transfer embossing process simulation and experimental analysis showed that multi-axis transfer embossing technology can transfer and replicate a micro-structure on the roller in a more uniform and more effective manner. The proposed multi-axis magnetic roller micro-structure transfer embossing system can smoothly replicate a micro-structure by roller embossing with good replication moldability and optical performance characteristics, in order to sufficiently achieve uniform embossing results
References
Aslanov, E. R., Doskolovich, L. L., Moiseev, M. A., Bezus, E. A. and Kazanskiy, N. L., “Design of an Optical Element Forming an Axial Line Segment for Efficient LED Lighting Systems”, Opt. Express, 21, 28651–28656 (2013) 10.1364/OE.21.028651Search in Google Scholar
Barborini, E., Corbelli, G., Bertolini, G., Repetto, P., Leccardi, M., Vinati, S. and Milani, P., “The Influence of Nanoscale Morphology on the Resistivity of Cluster-Assembled Nanostructured Metallic Thin Films”, New J. Phys., 12, 073001–12 (2010) 10.1088/1367-2630/12/7/073001Search in Google Scholar
Chung, S. R., Park, S., Abdel-Rahman, E. M.Yeow, J. T. W. and Khater, M., “Architecture for MEMS-Based Analogue Demodula”, J. Micromech. Microeng., 23, 045013, 1–13 (2013)10.1088/0960-1317/23/4/045013Search in Google Scholar
Erwin, J. W. B., Henri, V. J. and Niels, R. T., “Fabrication of 3D Fractal Structures Using Nanoscale Anisotropic Etching of Single Crystalline Silicon”, J. Micromech. Microeng., 23, 055024, 1–10 (2013)10.1088/0960-1317/23/5/055024Search in Google Scholar
Kanamori, Y., Okochi, M. and Hane, K., “Fabrication of Antireflection Subwavelength Gratings at the Tips of Optical Fibers Using UV Nanoimprint Lithography”, Opt. Express, 21322–328 (2013) 10.1364/OE.21.000322Search in Google Scholar
Liu, X., Goldberg, D. and Menon, V. M., “Formation of Microcavity Polaritons in ZnO Nanoparticles”, Opt. Express, 21, 20620–20625 (2013) 10.1364/OE.21.000204Search in Google Scholar
Malyarchuk, V., Hua, F., Mack, N. H., Velasquez, V. T., White, J. O., Nuzzo, R. G. and Rogers, J. A., “High Performance Plasmonic Crystal Sensor Formed by Soft Nanoimprint Lithography”, Opt. Express, 13, 5669–5675 (2005) 10.1364/OPEX.13.005669Search in Google Scholar
Smith, C. L. C., Desiatov, B., Goykmann, I., Fernandez-Cuesta, I., Levy, U. and Kristensen, A., “Plasmonic V-Groove Waveguides with Bragg Grating Filters via Nanoimprint Lithography”, Opt. Express, 20, 5696–5706 (2012) .10.1364/OE.20.005696Search in Google Scholar
Tolstosheeva, E., Barborini, E., Meyer, E. M., Shafi, M., Vinati, S. and Lang, W., “Micropatterning of Nanoparticle Films by Bilayer Lift-Off”, J. Micromech. Microeng., 24, 015001, 1–8 (2014)10.1088/0960-1317/24/1/015001Search in Google Scholar
Weng, Y. J., “A Study on the Forming Simulation and Formability of Three Dimensional Bevel Embossing of Columnar Array Microstructures”, Microelectron. Eng., 113, 20–28 (2014) 10.1016/j.mee.2013.06.013Search in Google Scholar
Weng, Y. J., “The Integrated Curved Surface Imprinting Process Technology Aided by Gas and Gray-Scale Regulated Electromagnetic Force”, J. Polym. Eng., 32, 23–29 (2012) 10.1515/polyeng.2011.603Search in Google Scholar
Weng, Y. J., Yang, S. Y., Weng, Y. C. and Wang, L.A., “Fabrication of Buried Waveguide Microstructure Using Gas-Assisted Micro/Nanoimptinting with Soft Mold”, Polym. Adv. Technol., 18, 993–998 (2007) 10.1002/pat.921Search in Google Scholar
© 2015, Carl Hanser Verlag, Munich
