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HTM Journal of Heat Treatment and Materials

HTM Journal of Heat Treatment and Materials

Volume 69 Issue 1

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  • Journal Overview
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Inhalt

March 3, 2014 Page range: 1-1
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Kurzfassungen

March 3, 2014 Page range: 1-7
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Neues Volltext-Archiv im Internet

March 3, 2014 Page range: 3-3
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Veranstaltungen in Zusammenarbeit mit der AWT

March 3, 2014 Page range: A5-A5
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HTM-Praxis

March 3, 2014 Page range: A6-A22
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Welding Residual Stress Behavior in Tubular Steel Joints under Multiaxial Loading*

M. Farajian, Th. Nitschke-Pagel, D. Siegele March 3, 2014 Page range: 6-13
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Abstract

The lack of insight into the initial welding residual stress field and its behavior during the different phases of the fatigue damage namely crack initiation and propagation has led to conservative assumptions in fatigue design codes of welds. Since a significant amount of fatigue failures in welded joints are caused by torsion or combined tension-torsion in machinery components, estimating the potential threat of the inevitable residual stresses to structural integrity seems to be mandatory for the design of the future tubular lightweight welded components and structures. In this paper the residual stresses in cylindrical specimens with bead on tube welds out of S355J2H were determined experimentally by means of X-ray and neutron diffraction. Welding residual stresses as high as almost the yield strength of the base metal were observed in the weld bead. At the weld toes which are potentially fatigue crack initiation sites, however compressive residual stresses were present. After discussing briefly the sources and origins of the residual stress field, its behavior under pure torsional and combined tension-torsion loading will be presented.

Residual Stresses and Fatigue Behavior of High Strength Structural Steels with Fillet Welded Longitudinal Stiffeners*

J. Hensel, Th. Nitschke-Pagel, K. Dilger, S. Schoenborn March 3, 2014 Page range: 14-23
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Abstract

Residual stresses may affect the behavior of welded steels under fatigue loading. However, for the design of welded structures the level and distribution of residual stresses from welding are often not known so that tensile residual stresses in the order of the yield strength are conservatively assumed. Stress relief annealing is generally suspected to enhance the fatigue strength. The results presented here focus on the influence of residual stresses and thermal stress relief on the fatigue strength of longitudinal stiffeners made of a mild steel S355NL and a high-strength steel S960QL. The initial residual stress conditions were measured using X-ray and neutron diffraction. In order to characterize the influence of residual stresses on the fatigue strength, specimens were tested in the as-welded condition and after a stress-relieving heat treatment. Fatigue testing was conducted under constant amplitude loading with a stress ratio of R = −1 using samples with high and low stress concentration. It was shown that the annealing process influenced not only the welding residual stresses but also the welding distortion. It was found that welding distortion can be increased by thermal stress relief which again affects the fatigue strength.

Untersuchung des inhomogenen plastischen Verformungszustands geschweißter Aluminiumlegierungen unter Verwendung von Beugungsmethoden*

M. Workowski, Th. Nitschke-Pagel, K. Dilger March 3, 2014 Page range: 24-31
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Abstract

Kurzfassung Anhand lichtbogen- und elektronenstrahlgeschweißter Verbindungen wurde das lokale Verformungsverhalten geschweißter Aluminiumlegierungen unter quasi-statischer Belastung untersucht. In der Umgebung der Schweißnaht wurden Dehnungsmessungen durchgeführt, die durch Beugungsexperimente zur Bestimmung der Eigenspannungszustände sowie zur Beschreibung des Zusammenhangs zwischen aufgebrachter Verformung und der Veränderung charakteristischer Profilkenngrößen der Röntgeninterferenzlinien ergänzt wurden. Das Verformungsverhalten unter variierenden statischen Lasten wurde mittels In-situ-Beugungsexperimenten mit Synchrotronstrahlung analysiert. Beugungsexperimente mit Neutronenstrahlung liefern Informationen über den belastungsabhängigen Auf- und Abbau von Spannungszuständen im Querschnitt der Wärmeeinflusszone.

Laser Beam Material Removal from Carbide Cutting Tools*

B. Breidenstein, C. Gey, B. Denkena March 3, 2014 Page range: 32-37
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Abstract

Cutting tool performance and life span is decisively determined by tool micro geometry. Honed cutting edges as well as special tool micro shapes are mainly produced by abrasive processes. Recently there is a growing interest in alternative processes such as laser beam material removal in order to achieve a higher diversity and flexibility in tool micro shaping. The parameters applied in laser machining are responsible for the material behavior during machining and for the material properties after machining. The presented paper shows the effects of laser beam material removal on the properties of carbide cutting tools. As most of these tools are coated before use, the influence of subsequent PVD-coating process steps on carbide characteristics is also investigated. The results are compared to those of not laser machined tools. An influence of laser machining on roughness, phase composition and residual stress could be demonstrated, depending on laser machining parameters.

Residual Stresses in Shot Peened Grey and Compact Iron*

M. Lundberg, R. L. Peng, M. Ahmad, T. Vuoristo, D. Bäckström, S. Johansson March 3, 2014 Page range: 38-45
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Abstract

Grey cast iron and compacted graphite iron with a pearlitic matrix are investigated in this study after shot peening using twelve unique combinations of parameters, namely shot size, peening intensity and coverage, followed by residual stress measurements and evaluations. Cylindrical test samples were cut out from heavy truck cylinder heads and polished on the top flat surface to decrease effects from cutting. Residual stresses and the affected depth from the different peening conditions varied between −245 MPa to −565 MPa and from 280 μm to 770 μm in depth. Resultant surface compressive stresses decrease with increasing shot size, peening intensity or coverage whereas the affected depth increases with increasing intensity. The increased affected depth is a result from the increased extent and magnitude of plastic deformation. The compacted graphite iron was more affected by shot peening than the grey cast iron, meaning that the same shot peening parameters resulted in both higher compressive stresses and larger deformation depth.

Residual Stresses in High Speed Turning of Nickel-Based Superalloy*

R. L. Peng, J.-M. Zhou, S. Johansson, A. Bellinius, V. Bushlya, J.-E. Stahl March 3, 2014 Page range: 46-53
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Abstract

Residual stresses induced by machining operations can be critical for the performance and lifetime of the machined components. This paper investigated the influence of cutting conditions, including the use of cutting fluid, cutting speed and tool flank wear, on the residual stresses in high speed turning of Inconel 718 alloy. X-ray diffraction measurements revealed characteristic residual stress distributions with tensile stresses in a thin surface layer and compressive stresses in a much thicker subsurface layer in all investigated samples. However, the magnitude of the surface tensile stresses and subsurface compressive stresses as well as the size of the tension and compression zone depended on the cutting parameters. Surface tensile residual stresses over 1600 MPa and 1400 MPa were induced by tool flank wear and increased cutting speed, respectively, in dry turning. The effect of cutting induced local plasticity and temperature increase on the observed residual stress distributions was analyzed based on microstructural study by electron channeling contrast imaging and electron backscatter diffraction.

In Situ Structural Evolution of Steel-Based MMC by High Energy X-Ray Diffraction and Comparison with Micromechanical Approach*

G. Geandier, M. Dehmas, M. Mourot, E. Aeby-Gautier, S. Denis, O. Martin, N. Karnatak March 3, 2014 Page range: 54-59
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Abstract

In situ high energy X-ray diffraction synchrotron was used to provide direct analysis of the transformation sequences in steel-based matrix composite (MMC) reinforced with TiC particles elaborated by powder metallurgy. Evolution of the phase fractions of the matrix and TiC particles as well as the mean cell parameters of each phase were determined by Rietveld refinement from high energy X-ray diffraction (ID15B, ESRF, Grenoble, France). In addition some peaks were further analysed in order to obtain the X-Ray strain during the cooling step. Non-linear strain evolutions of each phase are evidenced which are either associated with differences in the coefficient of thermal expansion (CTE) between matrix and TiC particle or to the occurrence of phase transformation. Micromechanical calculations were performed using the finite element method to estimate the stress state in each phase and outline the effects of differences in CTE and those of volume change associated with the matrix phase transformation. The calculated results led to a final compressive hydrostatic stress in the TiC reinforcement and tensile hydrostatic stress in the matrix area around the TiC particles. Besides, the tendencies measured from in situ synchrotron diffraction (mean cell parameters) matched well with the numerical estimates.

About this journal

HTM is a bilingual (German-English) independently assessed and periodical standard publication that provides reports on all aspects of heat treatment and material technology in research and production. By publishing trend-setting contributions to research and practical experience reports, HTM helps in answering scientific questions as well as regarding investment decisions in the industry. All articles are subject to thorough, independent peer review.
HTM is the official organ of AWT – the Association of Heat Treatment and Materials Technology.
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