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HTM Journal of Heat Treatment and Materials

HTM Journal of Heat Treatment and Materials

Volume 74 Issue 6

  • Contents
  • Journal Overview
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Kurzfassungen

December 9, 2019 Page range: 1-5
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AWT Info

December 9, 2019 Page range: A5-A21
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HTM-Praxis

December 9, 2019 Page range: A22-A34
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Inhalt

December 9, 2019 Page range: 343-344
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In-situ Characterization by Eddy Current Testing of Graded Microstructural Evolution in the Core and Peripheral Zone during Material Conversion during Case Hardening*

L. V. Fricke, M. G. Skalecki, S. Barton, H. Klümper-Westkamp, H.-W. Zoch, D. Zaremba December 9, 2019 Page range: 345-356
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Abstract

In industrial case hardening, the temporal and local non-destructive characterization of occurring microstructural constituents creates new possibilities for automating manufacturing processes showing a high level of process reliability. Furthermore, component properties within the scope of quality assurance and product liability can be fully documented. By analyzing the higher harmonics of eddy current testing, the structure-specific magnetic properties can be used to differentiate between the microstructural constituents formed. The eddy current sensor can be integrated into the cooling path. This enables in-situ test signal recording in order to continuously monitor the graded microstructure formation in the peripheral zone as well as deeper in the component for quality assurance. An increasing carbon content leads, among other things, to a higher proportion of residual austenite. This results in a lower test signal amplitude, which, for example, can be correlated with the hardening depth. The results of this testing method, used for the first time for graded components, are presented here.

Manganese Alloyed Q & T Steel with high Hardenability for Forging Parts with large Diameters

A. Gramlich, A. Stieben, M. Menzel, F. Pape, B. Lüneburg, W. Bleck December 9, 2019 Page range: 357-365
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Abstract

A new quenching and tempering steel is presented and compared with reference alloys 42CrMo4 and AISI 4140. Through the substitution of chromium (− 0.7 wt.-%) by manganese (+ 1.3 wt.-%) high hardness could be guaranteed by reduced alloying costs. Hardness gradients are shown in the Jominy-test for the reference alloys, while the new alloy shows nearly a constant hardness of 600 HV10. The inductive hardenability was tested using a dilatometer. The new alloy shows a hardness of 780 HV which is 60 HV10 higher than the reference alloys. The critical cooling rate was reduced from 19 K/s for the reference alloys to 9 K/s for the new alloy.

Influence of the Parameters of Induction Heat Treatment on the Mechanical Properties of 50CrMo4*

V. Jászfi, P. Prevedel, A. Eggbauer, Y. Godai, P. Raninger, D. Mevec, M. Panzenböck, R. Ebner December 9, 2019 Page range: 366-379
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Abstract

Induction heat treatment facilities have a wide application range for heat treatment of cylindrically shaped materials in the steel processing industry due to their reduced process-time and high throughput. The adjustment of the heat treatment process usually aims at reaching a desired hardness. However, the question arises whether the full potential of the applied material is actually exploited. Therefore, this work systematically investigates the influence of the primary microstructure, austenitisation and tempering conditions to the resulting notch impact energy and flow behaviour of a 50CrMo4 quenched and tempered steel, with normalised and soft-annealed prior microstructures. The heat treatments, performed with a laboratory induction heat treatment facility, show that low austenitising temperatures lead to a distinct yield point with reduced strain hardening, while increasing the tempering heating rate results in the precipitation of smaller carbides and a significant increase in tensile strength. Austenitising needs to be adjusted to the primary microstructure to reach an optimum solution state to exploit the hardness and notch impact energy potential.

Modelling of Hardenability and Tempering of High-Strength Structural Steels

A. Latz, A. Kern December 9, 2019 Page range: 380-391
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Abstract

The increasing demands on heavy plates made of high-strength structural steels for heavy machine construction require increasingly extensive and faster systems for a reliable prediction of the mechanical-technological properties of the plates after hardening and tempering. Based on the results of Jominy end quench tests on about 100 steels, the computer program jominy was developed for high-strength steels to calculate the hardness acceptance and hardenability as well as the tempering behavior after accelerated cooling. Based on a known chemical analysis, the expected hardness can be calculated for any sheet thickness and position over the sheet cross section. jominy is intensively used for the optimization and development of materials and heat treatment processes to provide tailor-made products.

Investigation of the Influence of Proximal Radiation on the Thermal Stresses and Lifetime of Metallic Radiant Tubes in Radiation-Dominated Industrial Furnaces*

D. Büschgens, N. K. Karthik, C. Schubert, N. Schmitz, H. Pfeifer December 9, 2019 Page range: 392-405
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Abstract

The influence of surrounding (or proximal) radiation on radiant tubes inside a continuous hot-dip galvanizing line was investigated. The furnace chamber, the strip and the neighbouring tubes were considered as the surroundings. A coupled heat transfer model was developed and subsequently validated against experimental measurements. This model was used to calculate the radiation exchange between the tube and its surroundings, and to give the new temperature distribution on the tubes as its output. This result served as an input to an already validated FEM model, which was used to assess the creep behaviour and the corresponding stresses on the tube. Basis of the investigated setups were Alloy 602 p-type tubes operating under burner on/off firing. The results show an increase in creep deformation of the tube when the surroundings were taken into account. Highest creep deformations were observed for setups with a strip, even though these cases showed the lowest maximum tube temperatures. Furthermore, an opposing effect between creep deformation and stresses acting on the tube exists. This is supported by the fact that no definite pattern relating the creep and stresses of a tube was found. Local tube temperature gradients and transient cyclic loading due to burner on/off firing were observed to have a significant influence on the tube's service life.

About this journal

HTM is a bilingual (German-English) independently assessed and periodical standard publication that provides reports on all aspects of heat treatment and material technology in research and production. By publishing trend-setting contributions to research and practical experience reports, HTM helps in answering scientific questions as well as regarding investment decisions in the industry. All articles are subject to thorough, independent peer review.
HTM is the official organ of AWT – the Association of Heat Treatment and Materials Technology.
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